10kg Green Tea (Fresh Leaf) Production Solution - 1 Hour

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Mechanical Tea Plucking

Mechanical Tea Plucking

2022-06-18 15:36:09

Mechanical tea picking must use the correct method to make the tea tree grow better. At the same time, the fresh leaves after picking must be properly insured and stored.

Notes On Tea Picking

Notes On Tea Picking

2022-06-18 15:29:27

For the better growth of tea leaves, during the tea picking process, attention should be paid to the tea plucking techniques and picking methods.

Standard For Tea Harvesting

Standard For Tea Harvesting

2022-06-11 17:39:36

The standard of tea picking should follow the standard of processed tea, taking into account the problems of leaf retention and harvesting.

Risks And Problems In Tea Picking

Risks And Problems In Tea Picking

2022-06-11 17:04:57

Tea picking should avoid predatory picking, pick according to the actual situation of tea, and protect the tea to the greatest extent.

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Quanzhou Deli Agroforestrial Machinery Co., Ltd.
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10kg Green Tea (Fresh Leaf) Production Solution - 1 Hour

10kg fresh leaves process 2.5kg finished green tea in 1 hour, this page recommends you a full set of green tea production equipment and use methods.

  • Raw tea leaf weight : 10kg
  • Dry tea leaf weight : 2.5kg
  • Step 1 : Withering
  • Step 2 : Fixing
  • Step 3 : Rolling
  • Step 4 : Drying
  • Step 5 : Sorting
  • Step 6 : Packing
  • Product Details

For the tea equipment recommended on this page, the water content of fresh tea leaf is 75% and that of dry tea is 5%.

According to our local tea production data, 4kg wet tea leaf produces 1kg dry tea.

  Mositure Content (%) Total Weight (kg)
Orginal ≈ 75 ≈ 10
After Withering ≈ 70 ≈ 8.5
After Fixing ≈ 60 ≈ 6.5
After Rolling ≈ 60 ≈ 6.5
After Drying ≤ 5 ≤ 2.6

The above data are from our local tea production data, and there may be deviations in tea production in different regions.

   1. Withering     

Because the freshly picked tea leaves have more moisture and the grass smell is heavier, they need to be placed in a cool and ventilated room for withering. After withering, the water content of the tea leaves is reduced, the leaves become soft, and the grassy smell disappears. and the aroma of the tea leaves is revealed, which is conducive to subsequent processing, such as fixation, twisting, fermentation, etc. The color, taste, and quality of the green tea are made are better than tea without withering.

We recommend use 5 pcs DL-TQJ-20 tea withering rack's bamboo trays, capacity 2.5kg per tray, for 10kg tea leaf need 5 pcs, working time about 1-2 hours.

With 20pcs Bamboo Pallets Tea Natural Wither Rack DL-TQJ-20

Recommended Working Data
Temp Room Temperature
Time 1-2 Hours
Capacity 2.5 kg per tray

The mositure content after withering step will drop to 70%, total weight of tea leaf about 8.5kg.

   2. Fixing     

The step of fixation is mainly used for the production of various unfermented or semi-fermented teas. The activity of the enzyme in the fresh leaves is reduced by high temperature, the tea polyphenols in the fresh leaves are stopped for oxidative fermentation, and the odor of the grass is removed, the aroma of the tea leaves is excited, and the moisture in the fresh leaves is evaporated. The fresh leaves become softer, which is conducive to the subsequent rolling process, and the tea leaves are not easily damaged.

We recommend use 1 set  DL-6CSTCG-60B hand roasting tea fixation pot, capacity 1.5kg per batch, for 8.5kg tea leaf need 1 set, working time about 1 hours.

Electric Heating Type Hand Roasting Pan With Stainless Steel Table DL-6CSTCG-60B

Recommended Working Data
Temperature 250℃ - 320℃
Time 5-7 Minutes
Working Type Manual
Capacity 1.5 kg per batch

The mositure content after withering step will drop to 60%, total weight of tea leaf about 6.5kg.

   3. Rolling     

Different tea leaves have different rolling time and different functions, for green tea: Green tea is the non-fermentated tea. After fixation, the oxidative fermentation has been stopped inside the tea leaves, so the most important reason for the rolling of the green tea is for shaping.

We recommend use 1 set DL-6CRT-25 Tea Rolling Machine, capacity 3.0kg per batch, for 6.5kg tea leaf need 1 set, working time about 1 hours.

25cm Barrel Smallest Cheapest Tea Rolling Kneading Machine DL-6CRT-25

Recommended Working Data
Rotate Speed 42 rpm
Time About 10 Minutes
Capacity 3 kg per batch

The mositure content after rolling step will not change, mositure content still 60%, total weight of tea leaf about 6.5kg.

   4. Drying     

The drying of green tea is usually to evaporate the moisture in the tea leaves so that the tea leaves are tightened and shaped, more compact, and the green grass flavor is exuded to enhance the aroma of green tea.

We recommend use 1 set DL-6CHBL-70 Tea Drying Drum, capacity 7.5kg per batch, for 6.5kg tea leaf need 1 set, working time about 1 hours.

Bamboo Drum Manual Tea Baking Drying Machine DL-6CHBL-70

Recommended Working Data
Temperature 85℃ - 95℃
Rotate Speed 0 rpm
Time 40-60 Minutes
Capacity 7.5 kg/batch

The mositure content after drying step will drop less than 5%, total weight of tea leaf about 2.6kg.

   5. Sorting     

In the process of making tea, due to the different size, shape and age of the collected tea, the quality of the tea produced is also different. And the tea may be broken during the production process, we need to classify different grades and different sizes. The teas are selected, and different grades of tea are sold at different prices, thus maximizing the profit of tea production.

Usually for processing 10kg fresh leaf, the leaf were picked by hand, there's not too much stalk and impurities in tea, whether you need to use a tea screening machine depends on your specific needs. In most cases, the screening machine is not required.

Small Type Tea Winnower Sorter Screener Machine DL-6CFX-435QB

   6. Packing     

For different regions and customers, we can't know everyone's different needs for packaging. For different packaging, you can visit the following links to choose your favorite packaging.

   Get Quotation     

The following is the summary model and required quantity of equipment recommended on this page:

Name Model Quantity
Tea Wither Rack DL-TQJ-20 2
Tea Fixing Machine DL-6CSTCG-60B 1
Tea Rolling Machine DL-6CRT-25 1
Tea Drying Machine DL-6CHBL-70 1
Tea Sorting Machine DL-6CFX-435QB 1

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