email

100kg Black Tea (Fresh Leaf) Production Solution

Home > Category > Various Tea Production Solutions100kg Black Tea (Fresh Leaf) Production Solution

Hot Products

  • China 20-500 gram Pouch Green Loose Leaf Tea Fill Seal Packing Machine DL-DBZ-500 manufacturer

    20-500 gram Pouch Green Loose Leaf Tea Fill Seal Packing Machine DL-DBZ-500

    As a medium-sized material packaging machine, it can be used for packaging granular and powder products such as tea, nuts, coffee, candy, industrial screws, etc. It has automatic packaging, automatic bag cutting, combined with filter paper and plastic film, and uses a back sealing bag making process. It can produce up to 20 bags per minute.

  • China Nylon Triangle Pyramids Tea Bag Packaging Machine with Outer Bag DL-GDS-SJB manufacturer

    Nylon Triangle Pyramids Tea Bag Packaging Machine with Outer Bag DL-GDS-SJB

    The Nylon Triangle Pyramids Tea Bag Packaging Machine with Outer Bag is a standout in the tea packaging field. Suited for various teas like black, green, oolong, herbal and flower tea. It makes unique triangle pyramid nylon tea bags with a square rubber outer bag for protection and appeal. Packaging speed is 2000 - 4500 bags/min. Innovation lies in precise control and stability. Advanced tech integrates inner and outer bags seamlessly. High-quality materials and sophisticated structure ensure durability. A great choice for tea makers seeking quality and innovation.

  • China L-bar sealer shrink wrap small box book plastic film wrapping heat shrink packing machine DL-450L&DL-BSB-4020 manufacturer

    L-bar sealer shrink wrap small box book plastic film wrapping heat shrink packing machine DL-450L&DL-BSB-4020

    The automatic heat shrink packaging machine for plastic film packaging and sealing is a highly efficient packaging equipment designed to meet the diverse packaging needs of various industries. It uses plastic film to tightly wrap products and then applies heat to shrink the film, ensuring a secure and aesthetically pleasing packaging.

  • China Automatic horizontal tea sachet pack Vacuum packaging machine DL-DZKZX-2S-A manufacturer

    Automatic horizontal tea sachet pack Vacuum packaging machine DL-DZKZX-2S-A

    The vacuum inner film packaging machine is for packaging products like tea. Removes air by vacuuming to prevent oxidation and moisture, prolonging shelf life. Has a high-precision weighing system. Inner film protects products. Easy to operate and efficient, ideal for fresh-keeping packaging.

  • China Multipurpose Dry tea Precise temperature control Electric baking cage DL-6CHBL-20 manufacturer

    Multipurpose Dry tea Precise temperature control Electric baking cage DL-6CHBL-20

    The electric baking cage tea dryer can precisely control the temperature, has rich and diverse functions, is suitable for small tea factories, can replace charcoal baking, and can enhance the aroma of tea.

  • China Semi-Automatic Electric Filter Paper Hidden Cup Machine for Tea DL-DYCB-12 manufacturer

    Semi-Automatic Electric Filter Paper Hidden Cup Machine for Tea DL-DYCB-12

    The Hidden Manual Electric Filter Paper Tea Cup Machine, as a semi-automatic sealing and packaging machine, is suitable for packaging various types of tea. It places tea cups on molds for pressing, precise, fast, simple and easy to use, and can produce an average of 500 cups per hour.

  • China 18V 5.2Ah Lithium Battery Operated Brushless Mini Tea Harvester(Cordless Battery) DL-4CD-35N manufacturer

    18V 5.2Ah Lithium Battery Operated Brushless Mini Tea Harvester(Cordless Battery) DL-4CD-35N

    The DL-4CD-35N Electric Tea Picker has a cutting width of 35cm and is equipped with an 18V 5.2Ah cordless lithium battery to eliminate wire interference during operation. The working time can be up to 8 hours, and it can pick 150 kilograms of fresh tea leaves in one hour.

  • China 1 Stations 15 Ton Pressure Tea Cake Press Molding Machine DL-6CY1-15 manufacturer

    1 Stations 15 Ton Pressure Tea Cake Press Molding Machine DL-6CY1-15

    DL-6CY1-15 mainly used for pressing cake tea, brick tea, chocolate type tea, the pressure and time can be adjusted, using hydraulic control, tea shaping is better. Machine has 1 working stations, 1 workers can operate the machine at the same time, 1 hour can press 35kg cake tea.

news

Operating Guide and Scope of Application for Tea Aluminum Foil Large Outer Bag Packaging Machine

Operating Guide and Scope of Application for Tea Aluminum Foil Large Outer Bag Packaging Machine

2024-10-12 15:45:26

This article introduces the operating guide and scope of application of the tea aluminum foil large outer bag packaging machine. In terms of operation, it includes steps such as installation, preparation, loading, setting, operation, monitoring, and cleaning. The scope of application covers the packaging of various types of tea in the tea industry, suitable for large-volume packaging needs. The aluminum foil material can effectively protect against moisture, light, and oxygen, ensuring the freshness and quality of tea. At the same time, it improves packaging efficiency and reduces labor costs.

Comparing Different Models of Vacuum Tea Packaging Machines

Comparing Different Models of Vacuum Tea Packaging Machines

2024-09-28 11:14:14

Analyze and compare various models of vacuum tea packaging machines to help you make an informed decision.

The Magic of Vacuum Tea Packaging Machines: Preserving Tea Freshness

The Magic of Vacuum Tea Packaging Machines: Preserving Tea Freshness

2024-09-28 10:47:41

Explore the wonders of vacuum tea packaging machines and how they play a crucial role in keeping tea fresh.

Unveiling the Electric Baking Cage with Bamboo Basket for Tea Aroma Enhancement

Unveiling the Electric Baking Cage with Bamboo Basket for Tea Aroma Enhancement

2024-09-27 18:15:21

Discover the working principle, usage method, and precautions of the electric baking cage with bamboo basket for enhancing the aroma of tea.

Contact us

Quanzhou Deli Agroforestrial Machinery Co., Ltd.
If you want know more about our products, please send email to us : info@delijx.com. You also can send message to our WeChat or WhatsApp : 0086-18120033767

100kg Black Tea (Fresh Leaf) Production Solution

100kg fresh leaves process 25kg finished black tea in 6 hours, this page recommends you a full set of black tea production equipment and use methods.

  • Raw tea leaf weight : 100kg
  • Dry tea leaf weight : 25kg
  • Step 1 : Withering
  • Step 2 : Rolling
  • Step 3 : Fermentation
  • Step 4 : Drying
  • Step 5 : Sorting
  • Step 6 : Packing
  • Product Details

For the tea equipment recommended on this page, the water content of fresh tea leaf is 75% and that of dry tea is 5%.

According to our local tea production data, 4kg wet tea leaf produces 1kg dry tea.

  Mositure Content (%) Total Weight (kg)
Orginal ≈ 75 ≈ 100
After Withering ≈ 60 ≈ 65
After Rolling ≈ 60 ≈ 65
After Fermentation ≈ 60 ≈ 65
After Drying ≤ 5 ≤ 26

The above data are from our local tea production data, and there may be deviations in tea production in different regions.

   1. Withering     

Because the freshly picked tea leaves have more moisture and the grass smell is heavier, they need to be placed in a cool and ventilated room for withering. After withering, the water content of the tea leaves is reduced, the leaves become soft, and the grassy smell disappears. and the aroma of the tea leaves is revealed, which is conducive to subsequent processing, such as fixation, twisting, fermentation, etc.


We recommend use 2 sets DL-TQJ-20 tea withering rack, capacity 50kg per batch, for 100kg tea leaf need 2 sets, working time about 17-24 hours, In case of cloudy and rainy weather, the withering time needs to be extended appropriately.


With 20pcs Bamboo Pallets Tea Natural Wither Rack DL-TQJ-20

Recommended Working Data
Temp Room Temperature
Time 17-24 Hours
Capacity 2.5 kg per tray

The mositure content after withering step will drop to 60%, total weight of tea leaf about 65kg.

   2. Rolling     

Different tea leaves have different rolling time and different functions, for black tea: Black tea is the fully fermentated tea. It needs enzymes, tannin and other substances in the fresh leaves to react with oxygen and other substances in the air. However, these substances are usually difficult to react with the air in the cell wall. So you need use rolling machine, it twists and rubs the cell walls of the fresh leaves and breaks the tea juice. The substances in the fresh leaves are in full contact with the air for oxidative fermentation. The degree of twisting determines the different color and taste of black tea.


We recommend use 1 set DL-6CRT-40 Tea Rolling Machine, capacity 11-13 kg per batch, for 65kg tea leaf need 1 set, working time about 5 hours.


40cm Battel Middle Type Tea Twister Twisting Machine DL-6CRT-40

Recommended Working Data
Rotate Speed 42 rpm
Time About 40-60 Minutes
Capacity 11-13 kg per batch

The mositure content after rolling step will not change, mositure content still 60%, total weight of tea leaf about 65kg.

   3. Fermentation     

Black tea is the fully fermented tea, the most important part of the producton process is fermentation. Fermentation is to make the grass smell in the tea disapper. The substances inside  the black tea are in full contact with the air. Under suitable conditions of temperature and humidity, the polyphenol compounds in the tea are fermented and oxidized to form theaflavins, thearubins,etc. And let the black tea emit a unique aroma.
Normally, the fermentation time of  black tea should not be too long. Because during drying, the tea will continue to ferment during the temperature increase phase.


We recommend use 1 set DL-6CFJ-20QB Tea Fermentation Machine, capacity 60kg per batch, for 65kg tea leaf need 1 set, working time about 3-4 hours.

5 Trays All Stainless Steel Black Tea Fermentation Machine DL-6CFJ-20QB

Recommended Working Data
Temperature 30℃ - 35℃
Humidity 90% - 95%
Time 3-4 Hours
Capacity 60 kg per batch

The mositure content after fermentation step will not change, mositure content still 60%, total weight of tea leaf about 65kg.

   4. Drying     

Since black tea is still in the fermentation process before drying, for black tea, the first step is to evaporate the water in the tea, and then destroy the enzyme activity by high temperature, so that the tea leaves stop oxidative fermentation, and the quality of the black  tea is maintained. At the same time, it also exudes the smell of grass and tightens the tea leaves to make the tea more beautiful and full of aroma.


We recommend use 1 set DL-6HZ-2 Tea Drying Machine, capacity 6-8kg per batch, for 65kg tea leaf need 1 set, working time about 5 hours.


10 Layers 50cm Tray Mini Smallest Rotary Type Tea Drying Machine DL-6CHZ-2QB

Recommended Working Data
Temperature 85℃ - 95℃
Rotate Speed 6 rpm
Time 40-60 Minutes
Capacity 6-8 kg/batch

The mositure content after rolling step will drop less than 5%, total weight of tea leaf about 25kg.

   5. Sorting     

In the process of making tea, due to the different size, shape and age of the collected tea, the quality of the tea produced is also different. And the tea may be broken during the production process, we need to classify different grades and different sizes. The teas are selected, and different grades of tea are sold at different prices, thus maximizing the profit of tea production.


Small Type Tea Winnower Sorter Screener Machine DL-6CFX-435QB

   6. Packing     

For different regions and customers, we can't know everyone's different needs for packaging. For different packaging, you can visit the following links to choose your favorite packaging.

   Get Quotation     

The following is the summary model and required quantity of equipment recommended on this page:

Name Model Quantity
Tea Wither Rack DL-TQJ-20 2
Tea Rolling Machine DL-6RT-40 1
Tea Fermentation Machine DL-6CFJ-20QB 1
Tea Drying Machine DL-6CHZ-2QB 1
Tea Sorting Machine DL-6CFX-435QB 1

Contact us in the following ways to obtain the quotation of the equipment recommended on this page.

TEA PROCESSING   MACHINE MANUFACTURER
TEA PROCESSING MACHINERY 
    FACTORY

↑ ↑ Click the icon to get the quotation directly ↑ ↑



↓ ↓  You can also leave your contact information at the bottom. We usually contact you in about 10 minutes ↓ ↓

Quanzhou Deli Agroforestrial Machinery Co., Ltd.

Tel:0086 17750089040

Wechat:0086 17750089040

Contact Person:MANAGER

PDF Show:PDF

MANAGER
Send Us An Inquiry
We will contact you as soon as possible!
captcha
If you have questions or suggestions,please leave us a message,we will reply you as soon as we can!

RELATED PRODUCTS

Highly customized tea processing machine to meet your special needs, strictly product quality control is our requirement .

China 100kg Oolong Tea (Fresh Leaf) Production Solution manufacturer

100kg Oolong Tea (Fresh Leaf) Production Solution

100kg fresh leaves process 25kg finished oolong tea in 12 hours, This page recommends you a full set of green tea production equipment and use methods.

China 10kg Green Tea (Fresh Leaf) Production Solution - 1 Hour manufacturer

10kg Green Tea (Fresh Leaf) Production Solution - 1 Hour

10kg fresh leaves process 2.5kg finished green tea in 1 hour, this page recommends you a full set of green tea production equipment and use methods.

China 100kg Green Tea (Fresh Leaf) Production Solution manufacturer

100kg Green Tea (Fresh Leaf) Production Solution

100kg fresh leaves process 25kg finished green tea in 6 hours, This page recommends you a full set of green tea production equipment and use methods.