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How To Make 25Kg Finished Green Tea By Machine?

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How To Make 25Kg Finished Green Tea By Machine?

2021-09-01 16:14:22
Striped type green tea process steps are withering, steaming, rolling and drying.

Each day process 100kg fresh tea leaves, the water content of tea leaves is 75% - 80% (take an intermediate value of 78%),  total process time need about 7 hours ( except plucking ).

Step 1 : Tea leaf withering process

Withering time about 2-3 hours, let the water content drop to 68% - 70%, take an intermediate value of 78%, after withering the weight of tea leaves is 91kg.

Each sieve can put 2.5kg fresh leaf, each rack has 20 pcs sieves, so 1 set rack can put 50kg fresh tea leaves, you need 2 sets racks ( 40 pcs sieves ).

Processing 25kg Finished Striped Green Tea Per Day From 100kg Fresh Tea Leaves

2 SETS DL-TQJ-20

 

Step 2 : Tea leaf steaming process

Steaming 91kg fresh tea leaves, green tea steaming time about 6 minutes, so 1 hour can process 10 times, each time process weight about 9.1kg.

We recomend you choose 1 set DL-6CST-90 steaming machine ( this machine can put 10kg leaves per time ).

After steaming, the tea leaves water content drop to 60%, total weight about 82kg.

This machine use gas as fuel, steaming time about 6 minutes, each time put about 9.1kg tea leaves, steaming temperature 200℃ - 250℃.

Processing 25kg Finished Striped Green Tea Per Day From 100kg Fresh Tea Leaves

1 SET DL-6CST-90

 

Step 3 : Tea leaf rolling process

 

Rolling 82kg tea leaves, green tea rolling time need about 30 minutes, so 1 hour can rolling 2 times, each time process weight about 41kg.

Usually, you need use 1 set DL-6CRT-65 tea roller ( it can put 40kg leaves per time ) or 2 sets DL-6CRT-55 tea roller ( it can put 25kg leaves per time ). 

However, for small quantities of green tea, we recommend the use of medium and small-sized tea rolling machines, so we recomend you use 5 sets DL-6CRT-40 tea rolling machine ( it can put 8.5 kg tea leaves per time ).

After rolling, the water content of the leaves are not change, so the total weight of the leaves is about 80kg.

Rolling barrel diameter is 40cm, rolling time about 30 minutes, press and roll for 10 minutes, loosen and roll for 5 minutes, and repeat it until the end of time.

Processing 25kg Finished Striped Green Tea Per Day From 100kg Fresh Tea Leaves

1 SET DL-6CRT-40

 

Step 4 : Tea leaf drying process

Drying 80kg tea leaves, our tea leaf drying machine, 1m² area can put about 15kg tea leaf

We recomend you use DL-6CHZ-5 tea leaf dryer, the machine have 6m² drying area.

After drying, the water content drop to 5%, you can get about 25kg freshed tea.

Drying area is 6m², drying time about 2 hours, drying temperature about 75℃ - 100℃, until the water content of the leaf drop 5%, easy to store.

Processing 25kg Finished Striped Green Tea Per Day From 100kg Fresh Tea Leaves

1 SET DL-6CHZ-5